Dodge Charger 2006-2008 Stage II SystemInstallation GuideThe Intercooled Supercharging Experts!®®
4Dodge Charger 2006-2008 System Installation GuideIntercooler1 Remove the power steering cooler from the condenser by placing the appropriate tool be
Dodge Charger 2006-2008 System Installation Guide5Intercooler5 Remove the metal tab on the driver’s side of the condenser. Bend back and forth until
6Dodge Charger 2006-2008 System Installation GuideIntercooler8 Remove the frame bolt with a 13 mm socket.9 Install the intercooler brackets as shown
Dodge Charger 2006-2008 System Installation Guide7Intercooler11 The passenger’s side horn now mounts on the driver’s side and vise versa. Mount as sh
8Dodge Charger 2006-2008 System Installation GuideSupercharger Crank PulleyFan Assembly Removal Tech Tip: You must remove the fan and shroud assembly
Dodge Charger 2006-2008 System Installation Guide9Supercharger Crank Pulley Radiator Removal Tech Tip: You must remove the radiator for clearance t
10Dodge Charger 2006-2008 System Installation GuideSupercharger Crank Pulley5.7L Crank PinningTech Tip: If installing this system onto a 6.1L SRT8 veh
Dodge Charger 2006-2008 System Installation Guide11Supercharger Crank Pulley5.7L Crank Pinning (Cont.)8 Install the supercharger crank pulley over th
12Dodge Charger 2006-2008 System Installation GuideSupercharger Crank Pulley6.1L Crank Pinning1 With a 10 mm socket, remove the transmission access c
Dodge Charger 2006-2008 System Installation Guide13Supercharger Crank Pulley6.1L Crank Pinning (Cont.)10 Using the original bolt, torque the balancer
© 2007 Accessible Technologies, Inc.Accessible Technologies, Inc.14801 W. 114th TerraceLenexa, KS 66215Phone: 913.338.2886Fax: 913.338.2879techserv@pr
14Dodge Charger 2006-2008 System Installation GuideSupercharger Crank PulleyRe-Installing Components1 Install the transmission access cover. 2 Reins
Dodge Charger 2006-2008 System Installation Guide15Supercharger BracketPower Steering Hose’s New PositionPower Steering Hose1 With a 18 mm wrench, lo
16Dodge Charger 2006-2008 System Installation GuideSupercharger BracketDriver’s Side Brake ABS Sensor 1 Unplug and remove the connection from fender
Dodge Charger 2006-2008 System Installation Guide17Supercharger Bracket3 Zip-tie the connector back into the hole from the tire side so the secondary
18Dodge Charger 2006-2008 System Installation GuideSupercharger Bracket15 mm Bolt13 mm BoltSupercharger Bracket Bolts9⁄16” BoltIdler PulleyTensioner a
Dodge Charger 2006-2008 System Installation Guide19Supercharger BracketLower Bracket1 Raise the vehicle in order to access the A/C compressor.2 Remo
20Dodge Charger 2006-2008 System Installation GuideSupercharger BracketMain Bracket1 Verify the three drive transfer bolts on the back of the main br
Dodge Charger 2006-2008 System Installation Guide21ProCharger Head Unit1 Install the PCV Hose onto the drivers side valve cover bung and route to the
22Dodge Charger 2006-2008 System Installation GuideProCharger Head Unit3 Fit the supercharger into the bracket. 4 With the two 3⁄8-16 x 1¼” SHCS sta
Dodge Charger 2006-2008 System Installation Guide23ProCharger Cog Belt1 Position the lower cog pulley in the loose position by rotating the drive tra
Dodge Charger 2006-2008 System Installation GuideiIntroductionCongratulations on purchasing your ProCharger® Dodge Charger 2006-2007 Stage II Intercoo
24Dodge Charger 2006-2008 System Installation GuideSerpentine Belt1 Make sure the adjustable idler pulley is in the lower location and install the se
Dodge Charger 2006-2008 System Installation Guide25Tubing & HosesIntercooler Tubing Warning: Inspect the inside of each tube for any foreign debri
26Dodge Charger 2006-2008 System Installation GuideTubing & HosesProFlow1 Route the vacuum line from the top of the engine bay. Do not connect at
Dodge Charger 2006-2008 System Installation Guide27Power Steering Components1 Remove the plastic retainers from the power steering cooler ends. 2 Cl
28Dodge Charger 2006-2008 System Installation GuideVacuum Line1 Assemble the supplied vacuum manifold as shown. If you have or are installing a boos
Dodge Charger 2006-2008 System Installation Guide29IAT Sensor1 Tape back the IAT (Inlet Air Temperature) sensor’s braided sleeve with electrical tape
30Dodge Charger 2006-2008 System Installation GuideFuel SystemFuel Injectors1 Reconnect the battery.2 Remove relay 46 from the panel in the trunk.3
Dodge Charger 2006-2008 System Installation Guide31Fuel System Map Sensor (6.1L SRT8 Models)1 Remove the factory MAP sensor located on the backside o
32Dodge Charger 2006-2008 System Installation GuideFuel SystemFuel Pump Booster(Booster is only included and required for 6.1L SRT8 Models Only)1 Mak
Dodge Charger 2006-2008 System Installation Guide33Fuel SystemWires in Door Sill (Figure 5)Fuel Pump BoosterFirewall Penetration (Figure 3)Wires in Gl
iiDodge Charger 2006-2008 System Installation GuideIntroductionThank you and congratulations on the purchase of your ProCharger centrifugal superchar
34Dodge Charger 2006-2008 System Installation GuideFuel SystemFuel Pump Booster 5 In the trunk of the vehicle, remove the fuel pump fuse from the Pow
Dodge Charger 2006-2008 System Installation Guide35Fuel SystemFuel Pump Booster Wiring Diagram(Figure 13)
36Dodge Charger 2006-2008 System Installation GuideFuel SystemFuel Pump Booster 7 Connect the Flowcharger wiring as shown in the wiring schematic (Fi
Dodge Charger 2006-2008 System Installation Guide37Fuel SystemPredator Flash Tuning Hardware and Software Requirements: 1. DS Downloader version 1.9
38Dodge Charger 2006-2008 System Installation GuideFuel SystemPredator Flash Tuning1 Peform the “Calibration Update” using the supplied Predator U713
Dodge Charger 2006-2008 System Installation Guide39Engine Intake1 Disconnect the ABS wiring harness from the ABS module located by the passenger’s si
40Dodge Charger 2006-2008 System Installation GuideFinishing1 Cut the engine cover as shown (5.7L engine cover only, 6.1L SRT8 covers do not need to
Dodge Charger 2006-2008 System Installation Guide41Operation and MaintenanceCold StartingNever race your engine and ProCharger supercharger when your
42Dodge Charger 2006-2008 System Installation GuideOperation and MaintenanceProCharger Oil LevelThe ProCharger supercharger’s oil level must be checke
Dodge Charger 2006-2008 System Installation Guide43Limited WarrantyAccessible Technologies, Inc. (ATI) provides a limited twelve (12) month warranty o
Dodge Charger 2006-2008 System Installation GuideiiiIntroduction Thread Size Torque (lb.ft.) Torque (lb.ft.) 1/4-20 11 8 7 16 12 10 1/4-28
44Dodge Charger 2006-2008 System Installation GuideProCharger Extended CoverageThe ProCharger Extended Coverage Program extends the ProCharger warrant
Dodge Charger 2006-2008 System Installation Guide45ProCharger Extended Coverage
ProCharger Extended Coverage Program Registration Formcut along the dotted line cut along the dotted lineName:______________________________
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ivDodge Charger 2006-2008 System Installation GuideTable of ContentsIntroduction ...
Dodge Charger 2006-2008 System Installation Guide1Stock Component RemovalEngine Air Filter1 Disconnect the battery ground.2 Remove the Engine cover(
2Dodge Charger 2006-2008 System Installation GuideStock Component RemovalFront Grill1 Remove the radiator cavity covers by pulling up on the pieces u
Dodge Charger 2006-2008 System Installation Guide3Stock Component RemovalUnderside Body Cladding1 Raise the vehicle. 2 Remove the six panel fastener
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